Saturday, February 2, 2013

Activity Alert

I realize I've been bad at working on the Bul.  Small progress to announce though.  A few weeks ago, I got out to the garage and messed with the shfiter.  Got the small cover off of the shift fork, and jiggled it around until I could get the bike back in neutral.  Still not sure what the problem is, but I may have to let that sit until later.

This weekend, I started by taking all of the "tin" out of the garage.


And down to the body shop.  Their paint guy is out until Monday, but they'll give me a call with an estimate.  I'm going to stay with the stock paint scheme, blue and silver - and I'm going to have the seat back painted the same scheme as the tank.  I think that will look great.  I was able to find the original PPG paint colors - Crystal Silver Metallic (DAR 34926) and Cadet Blue Metallic (DBU 5414), and I gave those numbers to the paint shop.  

With all of the tin gone, I decided to work on the harness.  But first - I had to sit down with my diagram and Google Translate in order to see what goes where




The easy thing to do would have been to just run the harness externally to the frame.  But that wouldn't look nearly as nice.  So - it took a bit, but I was able to thread most of the harness back through the frame.



The only bit I couldn't get quite right was the part that goes down the frame to the brake light switch.  But I was able to get it pretty close to the frame with black tie wraps, so maybe it's not going to be too noticeable.  

I also attached the coil and a relay for my new turn signals.  It came from a kit to retrofit a 6 volt Model-T, so it should work for my wimpy 6 volt bike electrical system.  



 I also attached the throttle cable.  At first, I didn't understand why it didn't seem to be working right, but then I realized that the part that attaches to the needle in the carb had gotten some light corrosion on it, and was stuck inside the barrel.  Out it came, cleaned up and a light coat of oil.  Routed the cable through the triple tree and alongside the harness on the crossbar of the frame down to the carb.  It looks good and seems to work OK.

After all of that - it was time for some of this.


Ahhhhh.  And stand back and admire my handiwork.  


I see it breathing fire in 2013.....





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